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PostPosted: Fri Aug 29, 2008 1:16 pm 
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Joined: Mon Mar 19, 2007 7:05 am
Posts: 9191
Location: United States
First name: Waddy
Last Name: Thomson
City: Charlotte
State: NC
Focus: Build
Status: Semi-pro
Ya'll are gonna get tired of my V-Joint failures and successes, but finally I got one to the point that I can use it. After my prior, dunderheaded errors in cutting the slots, and ruining the previous efforts, I got one finished and posted it in my last thread. Finally, I have gotten it to the point where I think it will be acceptable. As David LaPlante pointed out, you don't know what the inside will look like after you start cutting things out.

Here we go. First, I got my off cuts from the back and sides, and bookmatched my Head and Back Plates, and glued them up.
Attachment:
P1000926 (Large).JPG
Attachment:
P1000927 (Large).JPG

Next, I laminated the two plates with black and white veneer, and prepared them for the headstock. Here is the back plate after cutting out for the V.
Attachment:
P1010068 (Large).JPG


Did the same for the Head Plate, and drilled holes for toothpick guides.
Attachment:
P1010082 (Large).JPG


Glued them on the headstock, then rough cut the headstock shape on the band saw.
Attachment:
P1010077 (Large).JPG
Attachment:
P1010096 (Large).JPG


The last step I got through was to carve the back side of the back of the headstock where it meets the neck. This is where I was worried I might find gaps that would not be acceptable for a good joint, but I think I'm OK. I put some Shellac on it to see the color. Still not finished, but wanted to see what I had. It's hard to tell in raw wood sometime, to me. Just a reminder, the neck shaft is Mahogany, and the Head piece is Spanish Cedar. Not as much contrast as I would have thought.
Attachment:
P1010102 (Large).JPG
Attachment:
P1010104 (Large).JPG


Continued on next post for the Scarf Neck update.


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PostPosted: Fri Aug 29, 2008 1:28 pm 
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Joined: Mon Mar 19, 2007 7:05 am
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Location: United States
First name: Waddy
Last Name: Thomson
City: Charlotte
State: NC
Focus: Build
Status: Semi-pro
The Scarf Joint Neck was at the same place as the V-Joint when I last visited it. I have done pretty much the same processes with it.
Prepared the off cuts from the back (Bubinga - lightly figured)
Attachment:
P1010058 (Large).JPG


Cut the veneers and laminated them up.
Attachment:
P1010084 (Large).JPG


Glued them on the neck after preparing the top plate for the nut angle, and drilling the holes to register the plates on the head.
Attachment:
P1010108 (Large).JPG
Attachment:
P1010109 (Large).JPG


Rough cut the shapes on the band saw.
Attachment:
P1010110 (Large).JPG
Attachment:
P1010112 (Large).JPG


Here is the Scarf Joint on the side of the head. It's not too bad, and will be covered with the plate from the machines.
Attachment:
P1010117 (Large).JPG


Here are the pair, awaiting the next steps of the process.
Attachment:
P1010113 (Large).JPG


Thanks for looking.


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PostPosted: Fri Aug 29, 2008 1:39 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Tue Nov 29, 2005 11:44 am
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Location: Newark, DE
First name: Jim
Last Name: Kirby
Focus: Build
Status: Amateur
Waddy - lookin' good!

On your scarf joint neck - the back plate obviously encroaches further towards the main neck shaft than the original plane of the scarf joint itself. Did you plane that area a little closer to final thickness before gluing on the back veneer?

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PostPosted: Fri Aug 29, 2008 1:45 pm 
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Joined: Mon Mar 19, 2007 7:05 am
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Location: United States
First name: Waddy
Last Name: Thomson
City: Charlotte
State: NC
Focus: Build
Status: Semi-pro
Yes I did. I took about a 1/4" extra bite into the neck shaft portion. Here you go, I skipped that step in the pictures.
Attachment:
P1010093 (Large).JPG
Attachment:
P1010094 (Large).JPG


I keep finding uses for that little bull nose plane. It is a wonderful little tool, if sharp.


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