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PostPosted: Mon Apr 03, 2006 6:10 am 
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Koa
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Location: Olympia
First name: Mark
Last Name: Tripp
City: Olympia
State: Washington
Zip/Postal Code: 98506
Country: United States
Focus: Build
Status: Semi-pro
I use a go-bar deck in exactly the same fashion as Michael P.

Works great!

-Mark

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PostPosted: Mon Apr 03, 2006 6:45 am 
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Old Growth Brazilian
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Terry, I am not meaning to be argumenitive but I can get glue down, top alligned via removable locator pin in the neck block and centerline pencil mark at the butt end of the rim, place on the ID OD caul and install 8-10 go-bars per-side in under a min. I-my self was never that quick with spools.

Now with a rig like you show in your earler post a min. may be possible because you have your lower spool indexers or female ends in place but with common spool clamps I don't beleive any one could bet a min. and have even clamping pressure


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PostPosted: Mon Apr 03, 2006 9:15 am 
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Cocobolo
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MichaelP, regarding "top alligned via removable locator pin in the neck block and centerline pencil mark at the butt end of the rim". How do you do this w/o leaving a hole showing in a top/back?

Using the radius dishes as clamping cauls is a great idea. Has anyone tried just putting some weight on them for clamping pressure instead of regular clamps? I would think a few bar-bell weights spread evenly would do the trick, wonder how much weight would be needed?

I read a post by someone who cuts a piece of 1/2" plywood the same size as the top/back, and glues 'flanged weatherstripping' around the perimeter, flange to the outside, and uses that as a clamping caul with a 'backer' on the other side to clamp. For those w/o radius dishes. This might work with some weights instead of clamps as well. Stacking several weights only takes a very few seconds.

Here's a link to a clamping 'press'. I read that Harmony used something like this for tops/backs with HHG.

http://www.grizzly.com/products/H5510

CrowDuck

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PostPosted: Mon Apr 03, 2006 10:12 am 
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Brazilian Rosewood
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Joined: Sun Dec 25, 2005 6:32 am
Posts: 7774
Location: Canada
Thanks Terry, the spool clamps are attractive for laying out a copied shape from any guitar or act as a second mold, i will stay with go bars for glueing but will build me one of these for sure, looks pretty convenient!

Thanks again

Serge


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PostPosted: Mon Apr 03, 2006 10:13 am 
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Brazilian Rosewood
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Great thread BTW guys, really informative!


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PostPosted: Mon Apr 03, 2006 11:00 am 
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Cocobolo
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terken,

Yeah, I figured the top would be easy because of the fretboard area, but how about a back? Nothing to hide alignment holes there...........or is there? I'm always trying to learn.

CrowDuck

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Chris Nielsen
Soquel, CA.


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PostPosted: Mon Apr 03, 2006 2:05 pm 
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Cocobolo
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terken,

Whilst I 'was away', I thought of the exact same procedure. Simple. Nice to know my mind is working correctly.

CrowDuck

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Chris Nielsen
Soquel, CA.


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PostPosted: Mon Apr 03, 2006 2:10 pm 
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Koa
Koa

Joined: Sat Feb 11, 2006 10:40 am
Posts: 1286
Location: United States
Nickton - "has anyone built their own radius dishes"

Yes, many do, it requires the right equipment, jigs, etc. not hard, however, I wanted to let you know that we have a number of OLF sponsors that sell these at whatever radius you desire. I purchased mine from one of our sponsors and am really happy. Not very costly and done correctly without question. Check them out!

Mike
White Oak, Texas


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PostPosted: Mon Apr 03, 2006 3:30 pm 
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Contributing Member
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Joined: Thu May 12, 2005 5:46 am
Posts: 2989
Location: United States
I clamp my tops and back like this .
The form has a 20ft radius in it which is in between my top and back radius, the black on the clamping form is a foam which comforms to the top/back under clamping pressure.
In use, I put all these studs into my mold apply the glue and top, drop the clamping form over the studs and put on a bunch of wingnuts.
Works pretting well. Oh I've also used an old bicycle inner tube infalted against the top, just one more option of the endless variety out there!
Good luck.
Jim_W38811.0231365741

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Jim Watts
http://jameswattsguitars.com


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PostPosted: Mon Apr 03, 2006 3:57 pm 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Sun Dec 25, 2005 6:32 am
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Location: Canada
Thanks again Terry for this great tip of the alignment pins, that was exactly what i should have known for my first!

Jim, love your set up too, very brilliant, since your clamping form was made with a radius such as this 20', you never have to worry, it'll match both 15' and 25' with that foam padding! Very clever!

Serge


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PostPosted: Tue Apr 04, 2006 12:13 am 
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Old Growth Brazilian
Old Growth Brazilian

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Location: United States
THe only locator pin is in the top/neck block and is covered by the fretboard extension the lower bout is aligned by pencil mark and center seam. really pretty easy. This a new process since I have started tapering all braces to near zero at the lining. Before that I used the notches for the braces as my alignment tool.


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PostPosted: Tue Apr 04, 2006 12:16 am 
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Old Growth Brazilian
Old Growth Brazilian

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Location: United States
NO at this time but I will shot some this weekend


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PostPosted: Tue Apr 04, 2006 12:18 am 
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Brazilian Rosewood
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[QUOTE=L. Presnall] [QUOTE=nickton] has anyone ever built their own radius dishes?[/QUOTE]

Oh, the DUST, the DUUUUUSSSSSTTTTTTT! [/QUOTE]

I plug the shop Vac into my Bosch router dust port. Go slow, no dust, or at least very little. If your router has no dust collection system well.....

Colin

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PostPosted: Tue Apr 04, 2006 1:11 am 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Wed Jan 19, 2005 5:23 am
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Location: United States
another way is to super glue a small piece of wood, about the size a bit bigger then a piece of kerfing to the rims at the neck end and end block end just so that it touches the top or back. Fit the top or back and secure it with tape or clamps. Then drill a small hole through the top or back into the piece of wood and insert a finishing nail. After the top or back is glued remove the nail and chisel or knock off the piece of wood. No more misalignments this way.


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PostPosted: Tue Apr 04, 2006 5:15 am 
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Brazilian Rosewood
Brazilian Rosewood

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[QUOTE=crowduck] ...but how about a back? Nothing to hide alignment holes there...........or is there[/QUOTE]
Some people use very small holes and pins in the area of the head/tail blocks that will be routed for binding/purfling.


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PostPosted: Tue Apr 04, 2006 5:25 am 
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Brazilian Rosewood
Brazilian Rosewood

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[QUOTE=crowduck] Using the radius dishes as clamping cauls is a great idea. Has anyone tried just putting some weight on them for clamping pressure instead of regular clamps?[/QUOTE]
Yes, I've seen photos of just that procedure. The potential problem with using a radius dish as a caul is the variations from perfection that many of us experience when working with wood. You need to be sure that the clamping pressure is occuring exactly at the edges of the top/back and not somewhere else. Anytime I've read about or seen that sort of caul in use, it's been accompanied with a shim of some sort that matches the perimeter of the guitar, so any weight that is placed on the caul will distribute the pressure to where it's needed.


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PostPosted: Tue Apr 04, 2006 10:59 am 
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Cocobolo
Cocobolo

Joined: Fri Jan 14, 2005 12:05 pm
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Location: United States
[QUOTE=CarltonM] [QUOTE=crowduck] Using the radius dishes as clamping cauls is a great idea. Has anyone tried just putting some weight on them for clamping pressure instead of regular clamps?[/QUOTE]
Yes, I've seen photos of just that procedure. The potential problem with using a radius dish as a caul is the variations from perfection that many of us experience when working with wood. You need to be sure that the clamping pressure is occuring exactly at the edges of the top/back and not somewhere else. Anytime I've read about or seen that sort of caul in use, it's been accompanied with a shim of some sort that matches the perimeter of the guitar, so any weight that is placed on the caul will distribute the pressure to where it's needed.[/QUOTE]

Looks like the caul that Jim Watts uses in the picture above would work with weights. Or a clampin press like this:

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Soquel, CA.


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PostPosted: Tue Apr 04, 2006 11:41 am 
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Brazilian Rosewood
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[QUOTE=crowduck] [/QUOTE]Looks like the caul that Jim Watts uses in the picture above would work with weights. Or a clampin press like this:
[/QUOTE]
Yes, as long as the foam is stiff enough to make good contact along the edges, while holding the center of the caul off the top/back. The screw press would work, but you'll probably need more than one, or some additional clamps/weights at the ends to assure uniform pressure all around. Jim's wing nut system guarantees equal pressure. Go-bars would also work.


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PostPosted: Tue Apr 04, 2006 1:15 pm 
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Cocobolo
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Or perhaps some of these veneer press clamps.

CrowDuck



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Chris Nielsen
Soquel, CA.


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PostPosted: Tue Apr 04, 2006 1:31 pm 
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Brazilian Rosewood
Brazilian Rosewood

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Chris, this looks a bit like the Hoffman's set up if my memory serves me well?


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PostPosted: Tue Apr 04, 2006 3:08 pm 
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Koa
Koa

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Location: United States
Larry,
I'll give you a good deal on the shipping, I promise Send me a PM.
Tracy


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