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PostPosted: Sun Nov 18, 2007 4:32 pm 
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Koa
Koa

Joined: Mon Jul 02, 2007 1:22 pm
Posts: 766
spot on todd


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PostPosted: Sun Nov 18, 2007 10:00 pm 
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Cocobolo
Cocobolo
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Joined: Sun Jun 18, 2006 12:23 am
Posts: 100
Location: Brisbane, Australia

More or less exactly the same as how I do it, though shouldn't the 5th and 6th cuts be switched? You need the flat edge for bandsawing the profile do you not?


I use double-sided tape myself which keeps it together pretty well until I'm ready to separate it, just have to clear the surface of dust.


These days I cut two headstocks from the same (slightly longer) blank as I wasn't too happy with the number of "cradles" as you put it that I have lying around - at least 50% or more of the wood is going to waste. With this method I simply do what you had as your last cut first and tape spare offcuts from previous builds onto the back to then go back and do the rest of the steps more or less in the order you have them.


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http://www.guitarmaker.com


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 Post subject:
PostPosted: Mon Nov 19, 2007 10:01 am 
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Koa
Koa

Joined: Mon Jul 02, 2007 1:22 pm
Posts: 766

I have no idea why one would want to do this on a table saw!


Bandsaw, plane, scraper, chisel, floats....about 20 mins per head, no overlay, just a koa block.


Richard, those "cradles" are perfect for seam splints, if your daring!(watch your hand on that table saw)



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PostPosted: Mon Nov 19, 2007 6:06 pm 
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Walnut
Walnut

Joined: Wed Oct 24, 2007 1:47 pm
Posts: 24
Location: Canada
I will be much more confident in my actions now Todd, thanks a bunch
for taking the time to share your experiences. Stevd


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 Post subject:
PostPosted: Mon Nov 19, 2007 11:56 pm 
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Brazilian Rosewood
Brazilian Rosewood
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Joined: Tue Jul 05, 2005 10:53 pm
Posts: 2198
Location: Hughenden Valley, England
Todd,

Thanks for this. It created one of those Homer Simpson Doh moments for me. Being used to doing normal scarfe joints I have been cutting the peghead face rather than the hollow neck face. Now I'll waste less wood and don't need as deep blocks

I do my cuts on the bandsaw too.

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De Faoite Stringed Instruments
". . . the one thing a machine just can't do is give you character and personalities and sometimes that comes with flaws, but it always comes with humanity" Monty Don talking about hand weaving, "Mastercrafts", Weaving, BBC March 2010


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 Post subject:
PostPosted: Tue Nov 20, 2007 4:56 am 
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Mahogany
Mahogany

Joined: Sat Feb 10, 2007 5:20 am
Posts: 74
Thanks Todd, you posting this tutorial was timley. I had my own idea of the
layout and the angle of the cut's, but yours seem much better. I'm trying to
figure out how to achieve the cut's using hand saws, and decided on using a
thin kerfed Ryoba Saw and a Bow (frame) Saw.

What do you and others think of this approach?

I'm gonna try all this out on a block of poplar that I picked up at the local
lumber yard before trying It on the real thing. Thanks again.


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 Post subject:
PostPosted: Tue Nov 20, 2007 11:37 am 
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Koa
Koa

Joined: Mon Jul 02, 2007 1:22 pm
Posts: 766
I got my floats from Lie Nielsen... really super way to spend $100.


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