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what size drill bit?
http://w-ww.luthiersforum.com/forum/viewtopic.php?f=10102&t=6439
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Author:  ecklesweb [ Sun Apr 30, 2006 3:01 pm ]
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What size drill bit do I want to use for Schaller scallop-style tuners with
press-fit bushings? 21/64 is a little snug - I'd have to find a way to
hammer the bushings down. 22/64 is a little loose - I'd have to put a
drop of CA or some other adhesive or maybe wrap a piece of masking
tape around the shaft of the bushing.

I'm leaning towards the 21/64, I'm just worried about cosmetically
damaging the bushing when I try to hammer it home.

Author:  Rod True [ Sun Apr 30, 2006 3:06 pm ]
Post subject: 

What if you drilled the 21/64 hole and just wraped some sand paper around a 5/16 bit and drilled/sanded slowly to open it up?

Just a thought.

Author:  Cocephus [ Sun Apr 30, 2006 3:13 pm ]
Post subject: 

Tap, tap, tap with a neoprene (plastic) hammer? Depending on how tight they really are...

Author:  Alain Desforges [ Sun Apr 30, 2006 4:06 pm ]
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10 mm?

Author:  Kim [ Sun Apr 30, 2006 9:34 pm ]
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I think they may well be 10mm, but test drill some scrap and try it out. When you are fitting them, use a hardwood drift to set them home and you will not mar the finish.

Cheers Kim

Author:  Bruce Dickey [ Sun Apr 30, 2006 9:53 pm ]
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A tapered ream is the proper tool. Shouldn't be too expensive. But then I got mine at a salvage equipment place for fifty cents.

Author:  1bordeaux [ Sun Apr 30, 2006 11:10 pm ]
Post subject: 

Jay,
If you have a drill press, Chuck a carraige bolt or something similar and use it to press in the bushings. I use a large round head carraige bolt which gives me more of a sight line so I don't over press.

Author:  Phil Marino [ Sun Apr 30, 2006 11:38 pm ]
Post subject: 

Try either a size "Q" or size "R" drill. Here are the sizes in decimal ( rounded to the nearest 0.001 inch):

21/64 - .328
Q - .332
R - .339
22/64 - .344

Both of these drills are "lettered drills" and are between the two sizes you tried. These are machinist size drills. You can get a complete set of numbered and lettered drills (115 drills, altogether) from Harbor Freight for about $30. These range from 0.040 inch diameter to 1/2 inch.

I bought a set recently, and I wish I had years ago. It's great to have the EXACT size drill you need. (or, usually within a couple of thousands of an inch).

Right now Harbor Freight has a titanium nitride coated set on sale for $40., but I have a "plain" HSS set from them, and they work great, even drilling steel.

Also, if you have a good hardware store nearby, you may be able to buy just the individual drill you need (Q or R) but it's real convenient to have the whole set.



Phil




Author:  old man [ Mon May 01, 2006 12:30 am ]
Post subject: 

My Schallers need a 10mm hole.

Ron

Author:  Colin S [ Mon May 01, 2006 12:54 am ]
Post subject: 

Yep 10mm.

Colin

Author:  charliewood [ Mon May 01, 2006 3:22 am ]
Post subject: 

I have a good trick for turning your regular hammer into a non-marring hammer, that will prevent cosmetic damage you speak of.
Take a rubber foot - the ones that go under aluminum round frame fixtures, tables, old man walker's, crap like that
and just slide it over your hammer end - voila, I find that it works so good that I use the thing on more than off these days.
Its not a drill bit solution but its a hammer that sucker in solution.
Cheers
Charliewood

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