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PostPosted: Sun Sep 24, 2006 2:48 am 
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Cocobolo
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Location: United States
First name: Paul
Last Name: Bordeaux
City: Massena
State: New York
Zip/Postal Code: 13662
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Hey guys,

Here's an 1890's Acme Banjo,(made by S.S. Stewart), which needed a slight over haul. It was missing over half of the inlays and had numerous sections of fretboard missing.
We decided to replace the fretboard, all the inlay, and re-finish/ repair the headstock.


Here's the fretboard removal!
They had cut every inlay slot completely through the board. (Where was dremel company )


The completed restoration.


Pale red ab and pewter for the vine.


this last image includes the only inlays salvageable- The "flower pot" at the bottom. most of the inlays were only about .008, probably due to the fretboard being sanded down during it's lifetime.


I took plenty of photos and measurements prior to beginning the job to keep everything as close as possible to the original,(including the flower pot slightly off center!)
It was truly interesting to uncover the techniques that were used to cut and inlay back then, without any type of router.


Thanks for looking...........

Paul

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PostPosted: Sun Sep 24, 2006 2:59 am 
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Koa
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Joined: Mon Sep 12, 2005 12:40 am
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Location: Spokane, Washington
First name: Pat
Last Name: Foster
State: Eastern WA
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Paul,

I love old banjos.

Fantastic piece of work! But then I guess that's nothing new, from what I've seen of your work on the web.

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PostPosted: Sun Sep 24, 2006 3:15 am 
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Brazilian Rosewood
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Location: England
Now you see I just don't like abalone and pearl on a guitar at all, but on an old banjo, it just looks right! Fabulous job.

Shame you have to marry your cousin before you can play one, . Whoops, I do play one!

Colin

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PostPosted: Sun Sep 24, 2006 5:09 am 
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Brazilian Rosewood
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Fantastic job Paul, you never cease to amaze me brother!

That red ab is Gorgeous!


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PostPosted: Sun Sep 24, 2006 10:01 am 
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Wow!! Beautiful work Paul.

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PostPosted: Sun Sep 24, 2006 10:08 am 
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Paul, that is fantastic!

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PostPosted: Sun Sep 24, 2006 11:37 am 
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Cocobolo
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[QUOTE=Colin S] Shame you have to marry your cousin before you can play one, . Whoops, I do play one!

Colin[/QUOTE]
Say Hello to your significant...Cousin

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PostPosted: Sun Sep 24, 2006 1:19 pm 
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Paul, that was courageous of you. But the owner's faith was not misplaced, you did an outstanding job!

Steve

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PostPosted: Sun Sep 24, 2006 2:17 pm 
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Brazilian Rosewood
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Paul, that is great work!!   Although there several around this forum who probably appreciate the "before" picture more.


Ron

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PostPosted: Sun Sep 24, 2006 2:27 pm 
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Koa
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Location: United States
I love those old banjos, and I am happy to admit that I play one as well. I wish I had the old Stewart that I was loaned as a kid of a tender 16 years...but the old lady who loaned it to me took it back! But I still love the banjo.

The inlay work on the old Stewarts wasn't very well done, and your inlay is better done than the original as far as I can see!

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 Post subject:
PostPosted: Mon Sep 25, 2006 12:13 am 
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Cocobolo
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Joined: Wed Jan 18, 2006 4:04 am
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Location: United States
First name: Paul
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City: Massena
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Zip/Postal Code: 13662
Country: US
Focus: Build
Status: Professional
[QUOTE=old man] Paul, that is great work!!   Although there several around this forum who probably appreciate the "before" picture more.


Ron[/QUOTE]

Ron, I never had a fretboard come off in pieces before;
Now that I think about it, it was enjoyable!!!!

The headplate inlays were actually cut to fit the existing recesses, which had lost most of the shell.

I was even able to save the old skin by resoaking it.

Overall a great learning experience!

Paul

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PostPosted: Mon Sep 25, 2006 2:04 am 
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City: Merrimack
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Beautiful restoration Paul. I have a feeling the restoration probably looks better than the original inlay!

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PostPosted: Mon Sep 25, 2006 2:46 pm 
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Location: United States
First name: Louis
Last Name: Freilicher
City: Belchertown
State: MA
Zip/Postal Code: 01007
Country: USA
Focus: Repair
Status: Professional
Very well done indeed!! I'm about to start cutting new fingerboard
inlay for an Orpheum #3 special. I'll post pics when she's done.

Louis

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