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second electric done
http://w-ww.luthiersforum.com/forum/viewtopic.php?f=10123&t=43926
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Author:  John Sonksen [ Tue Aug 05, 2014 12:31 am ]
Post subject:  second electric done

Hi folks, here are some specs and pics of my second electric, this has been a long time coming but I'm pretty happy with how she turned out. Like my first it's a double cut, Les Paul type, although this one has a relief carve at the higher frets a la a PRS Santana. The body is Sapele with a quilted maple top, ziricote fretboard, quilted belly cut and headstock with a Kingwood ribbon and green fiber accents. I inlayed black MOP for the lettering, and used paua abalone for the fret markers.

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I cut the truss rod cover in the shape of a vacuum tube and attached it with a hobby magnet epoxied into the headstock. I snagged a piece of lumber strapping out of our bin at work and cut it to fit into the truss rod rout so that it engages the magnet and aligns the cover at the same time.

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Similarly, I used mags to mount my electronics cavity cover. I first bored holes a bit larger than the magnets diameter with a forstner bit, then I used the hole made by the tip of that bit as a guide hole for a deeper, more narrow hole that I tapped to receive an allen head set screw which I could adjust up and down until the mags were the right height. Once that was set I glued the screws in place with a bit of wood glue, placed the magnets on top of the studs, added some epoxy to the top of them and set the aluminum cover plate in place. I clamped it for about five minutes with a quick clamp, pulled it off and the mags were glued and located on the cover plate.

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The back cover plate has since been toned and lacquered to be closer in color to the bridge.

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The tuners are planet waves locking tuners, and I really like them, super clean function. One thing I learned is it helps to give yourself a few extra winds around the post while you're still doing your setup as the cutoff function of these tuners doesn't give you enough length to easily rewind strings if you have to remove them for any reason.

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The bridge is a wraparound by Graphtech, which is pretty slick. I like the look of the single element here rather than the bridge tailpiece combo. Pickups are Bareknuckle Warpigs in burnt chrome finish and I think they really pop against the green toner. These are high output pickups with the neck registering 17Kohms and the bridge at just below 23Kohms. They are wired up with a rotary switch following a PRS configuration. Kind of a pain but I had to reverse the polarity on the bridge pickup which entailed taking the cover off, disassembling and flipping the magnet over. I was very relieved to get it done and have the pup still work, as they are pretty spendy.

Knobs are handmade by our Portland's very own David King out of Bolivian rosewood I believe, and fit nicely with the darker wood elements elsewhere on the guitar.

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Pickup rings are made from scraps of quilted maple left over from the top wood. First time making these and I'm happy with how they turned out but this is delicate work! I soaked them in CA glue to harden them up a bit.

Neck is quarter sawn maple with curly maple/walnut laminations. Did sort of a unique carve at the base of the neck which may not be as functional as I had hoped. It's asymmetrical and was meant to create a pocket for your thumb that would shift your hand over the top of the fret board. Fret board is a compound radius from 12 to 16" and is a 24 fret with a 25" scale length.

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I've got a few touchups to do before I hand it over to my friend who commissioned it. I dropped one of the pickups on the face leaving a tiny ding which is being dropfilled as I write this. Also I carelessly backed the screws out of the neck attachment holes while they were covered with a film of lacquer and pulled the toned lacquer off around them. I've had to use a combo of toner and lacquer to try and clean it up.

Set up has been a bit of a challenge, my buddy is into doom/sludge so I've set it up with some DR drop tuning strings which need some wider fret slots than normal and sit at lower tension as it's tuned C F Bflat Eflat G C. It's impossible to play without it sounding malevolent and otherworldly, but it's also been a challenge setting the intonation and action. I've got it dialed in but the action has to be just a bit higher than I think I could otherwise get it since the strings are a bit sloppy.

Well, that's it. I tried a few new things on this one and actually managed to do all of the wiring myself this time, although I did spend hours yesterday trying to track down a buzz which it turns out was caused by a ground wire from the selector switch that I failed to put in! Ugh, spent a long time checking for cold solder joints, pulling wires back out, swapped my output wires and then finally realized what I'd left out. Hopefully I won't make that same mistake again in the future.

Thanks for looking!

Author:  Chris Pile [ Tue Aug 05, 2014 9:25 am ]
Post subject:  Re: second electric done

I like it A LOT!

Author:  John Sonksen [ Tue Aug 05, 2014 9:51 am ]
Post subject:  Re: second electric done

Thanks Chris!

Author:  dzsmith [ Tue Aug 05, 2014 5:44 pm ]
Post subject:  Re: second electric done

John, I really love your axe!
You did an incredible amount of detail work.
Thanks for sharing your magnet and pickup ring construction details.
The wood choices are very nice.
The bridge looks nice and beefy, I may try one.
I'm sure the grunge player will appreciate the imsanley hot pickups.
What size frets did you go with?
Again, really nice work!
Dan

Author:  John Sonksen [ Tue Aug 05, 2014 11:19 pm ]
Post subject:  Re: second electric done

dzsmith wrote:
John, I really love your axe!
You did an incredible amount of detail work.
Thanks for sharing your magnet and pickup ring construction details.
The wood choices are very nice.
The bridge looks nice and beefy, I may try one.
I'm sure the grunge player will appreciate the imsanley hot pickups.
What size frets did you go with?
Again, really nice work!
Dan



Thanks Dan! I appreciate the kind words, it took much longer than I'd planned on and I was nervous towards the end that it was getting too busy, but I'm happy with how it finally turned out. More importantly, my friend loves it! First time doing a bound fingerboard which was a bit of a challenge. I used Jumbo frets on this one...

Author:  B. Howard [ Wed Aug 06, 2014 6:58 am ]
Post subject:  Re: second electric done

Very nice!

Author:  John Sonksen [ Wed Aug 06, 2014 8:43 pm ]
Post subject:  Re: second electric done

Thanks Brian!

Author:  James T [ Thu Aug 07, 2014 7:24 am ]
Post subject:  Re: second electric done

Very nice work , enjoy !

Author:  Stuart Gort [ Thu Aug 07, 2014 4:45 pm ]
Post subject:  Re: second electric done

Very nice work, John.

Gorgeous appointments on that!

Author:  Glen H [ Thu Aug 07, 2014 4:54 pm ]
Post subject:  Re: second electric done

WOW. Makes me want to try building an electric.

Author:  John Sonksen [ Thu Aug 07, 2014 10:45 pm ]
Post subject:  Re: second electric done

Thanks folks! I'm looking forward to getting this one to my buddy and moving on to the next few. I'm going to be simplifying a bit on my next ones, making some SG's with oil finishes on most. Hopefully they'll be a bit lower stress for me while still helping me move forward developing my skills. It's nice getting such positive feedback from accomplished builders, and I really appreciate it!

Author:  Alex Kleon [ Mon Sep 15, 2014 8:14 am ]
Post subject:  Re: second electric done

I'm glad that I've started to frequent this forum more often, especially when I see builds like yours, John. You've got some really nice details on this guitar, and the LP double cut is my favourite electric style!

Alex

Author:  nickton [ Sun Nov 23, 2014 9:40 pm ]
Post subject:  Re: second electric done

nice one. Interesting use of magnets too. I wonder if the magnets will interfere with the pickups. Probably not.

Author:  Cocephus [ Wed Nov 26, 2014 11:57 pm ]
Post subject:  Re: second electric done

Nice!
Give yourself another firm pat on the back!
Now, do it again.
Coe Franklin

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