Hey all,
A while back, fantastic luthier and forum member, Mike Collins, announced that he had an early Tom Blackshear flamenco-style guitar that was in pretty desperate shape, and was willing to give it to either a repair person, builder, or teacher willing to document and share the restoration process. Well, I guess since I do a little of each of those, I was deemed the lucky winner. I spent most of last year developing the repair end of my business, which has kept me pretty busy, so I wasn't able to delve into the project until just recently. I'm happy to say, I've taken the first steps of dismantling the guitar, starting by removing the fretboard, then tackling removing the top. Here are some shots:
The top has been sanded within an inch of its life, down to paper-thin in some areas.
And here are a few interior shots:
I used a flexible heat blanket to make quick work of the fretboard:
When the fingerboard came loose, I was excited to see that the original rosette was totally different from the one visible outside the footprint of the fretboard extension. Instead of the dull, cool colors of the visible rosette, the hidden rosette fragments are vibrant and more detailed than the coarse, pixelated replacement.
Once that was done, I turned my focus to removing the bindings from the top and sides. I tried salvaging the bindings, but I quickly realized that was futile, as they were tenaciously glued in. So turning to plan B, I grabbed my trusty laminate trimmer and binding channel routing fixture, and proceeded to rout the Brazilian Rosewood bindings away:
Then it was just a matter of unzipping the top from the linings with a palette knife. The last place to come loose was where the top was glued to the Spanish heel/neck block:
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