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PostPosted: Fri Apr 06, 2007 8:46 am 
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Cocobolo
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In Cumpiano's book, it seems that he profiles his braces on a sander and then uses cam clamps on a carpet covered flat board to glue them on.


I was wondering if anyone glues in this manner. Would gluing a radiused brace on a flate surface still allow the soundboard to contour according to the radius once the pressure/clamps are released from the flat gluing surface.



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PostPosted: Fri Apr 06, 2007 8:47 am 
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Cocobolo
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ps, it's just a question so please don't reply if you wish to simply state how ignorant I sound.LOL


Thanks



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PostPosted: Fri Apr 06, 2007 9:19 am 
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Koa
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I actually just asked a similar question... "do I even need a radius dish". Someone said no, and I should check Cumpiano's book. Well I have that book and am going to reference it tonight. But I don't remember what it says about gluing the shaped braces without using some sort of dish. I'll see what I find tonight and let you know.

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PostPosted: Fri Apr 06, 2007 9:27 am 
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Cocobolo
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I have made a dish see my reply to you



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PostPosted: Fri Apr 06, 2007 9:32 am 
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Cocobolo
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IN your thread that is.


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PostPosted: Fri Apr 06, 2007 9:53 am 
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Koa
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On my first classical and steel string I made up cauls with a curved profile and clamped each brace against these on my go bard deck. Its cumbersome but it works. I now use a dished workboard for my classical tops and dished forms for my classical backs and steel string tops and backs.


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PostPosted: Fri Apr 06, 2007 11:46 am 
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Koa
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Yes, you want to use a radius dish or caul. I have never done it without
one - but theoretically, it is not a good idea.

Think of this example. Take two straight pieces of binding. Get ready to
glue them and glue them with an arch/bend. The shape will hold.
Whenever you bend something, one end is stretch and the other is
compressed. Glue will cause that shape to hold. This is one advantage to
laminating your sides - you will have perfect conformed sides despite
having two pieces with a little bit of springback.

Peace Out,
Simon


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PostPosted: Fri Apr 06, 2007 12:27 pm 
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Brazilian Rosewood
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whilst i don't subscribe to it there is a school of thought that advocates gluing the rediused braces on a plat surface to strss the top, seemingly on the idea that the stressed top will be more responsive. i've never done it, and don't advocate it. arched cauls work and i used them till i switched to dishes about 11 years ago.


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PostPosted: Fri Apr 06, 2007 12:55 pm 
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Brazilian Rosewood
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My most recent OM was build with no radius dishes, just cam-clamped the top and back to radiused braces. There's no problem doing it this way. I usually use a dish, though.


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PostPosted: Fri Apr 06, 2007 1:01 pm 
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Cocobolo
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The first instruction book that I saw for classicals radiused braces with a plane, sanding block--whatever and left them high so they would not bend much. Then they were glued to the plates with free clamps (not against a flat board) so the thin plates bent to the shape of the brace. The side of the plates opposite the braces was protected from clamp damage by a thin (say 1/8" by 1") strip the width of the plate so that the backing strip also seemed to serve to pull the plates against the braces in the gap between the clamps. After all was glued up and dried, then the braces were carved to final shape. I think the idea of a carpet sounds better, but I haven't tried either.


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PostPosted: Fri Apr 06, 2007 1:22 pm 
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Cocobolo
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I started with Cumpiano's book and approach.  Even went so far as to make his build board.  In the book he instructs to glue 1/8"cork around the perimeter, which effectively creates the radius for the plate.  Anyone who wants the build board can have it.


I decided I didn't like this method about the time I was actually ready to glue the braces to the plates so I made a couple of radius dishes (one each for front and back) and used go-bars instead.  Just seemed to make more sense - as well as the use of a mold.


As an aside, there are more than a few very prominent builders (Larivee and Stephan Sobell as example) that advocate building the least amount of stress into the guitar as possible.  The idea being that a piece of wood that holds it's shape without being under tension is more able to move or resonate when excited by the strings.  Again seems to make sense to me.  Following this logic you would want to use a radius dish or other means to comform the plates to the arc of the braces as much as possible thereby minimizing stress in the plates.


Doug



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PostPosted: Fri Apr 06, 2007 1:43 pm 
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[QUOTE=Hesh1956]Good points Doug and even Cumpiano pitched the building board in favor of a mold.

I bought Cumpiano and Natelson's book when I started too but decided that I needed a system to follow at least in the beginning. More builders seemed o use dishes and molds so I went that direction.

Are you using a go-bar deck? It is a much better way to glue braces onto the top and back and the top and back to the rim IMHO.[/QUOTE]


I used a go-bar deck when gluing all the braces to the plates.  For attaching the plates to the rims I used a thinned plywood caul that screws to the mold per Kinkead's book.  It worked well, but plan to go-bar the plates to the rims next time.


Doug



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PostPosted: Fri Apr 06, 2007 11:36 pm 
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Cocobolo
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[QUOTE=Hesh1956]Jon this is an interesting question and the answer is not as clear as I thought it was.

I agree with Simon on all counts and I glue my radiused braced on in the radius dish with go-bars as many builders do.

But I also remember my first Stew-Mac kit and I reviewed the instructions. They say that you can glue radiused braces onto a top/back that is on a flat work board. They go on to say when the clamps are released the raidused braces will pull the top/back into the dome shape...

So go-figure.......

Maybe someone else chan weigh in here and help us out.[/QUOTE]


 


Thanks Hesh, I think you understood exactly what I was asking. I am following Cumpianos book closely. He states in the begining of the book that he is explaining the process as simply as possible without the need of power tools. I think the only thing I have found almost indispensible up til now is the Band saw. (BTW I did wind up getting a 10" ryobi similar to yours, and with the timberwolf blades I bought it is quite a handy tool for less than 200 bucks, so thanks for the advice on that too Hesh!) In the book he basically says exactly what you are saying stew mac said, and I wanted to be sure I was reading that right.


It figures I would learn this while I am in the tweeking stages of a tabletop setup to make radius dishes. I think I am still going to use the dish, but was wanting to know how essential it was anyway.


Thanks



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PostPosted: Sat Apr 07, 2007 12:24 am 
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not sure but can review the tapes or brock or someone familier may know, but think (which can be dangerous for me) frank finnocchio does a radii to the braces and then uses clam clamps to clamp the top or back to the braces. i don't and never have done it that way and always used a dish either in go bars or vac clamp system. i will see if can find the tapes. thing is by time buy clamps if you don't have them would cost more than two dishes.


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PostPosted: Sat Apr 07, 2007 12:49 am 
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Koa
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Cumpiano now uses the dish method.

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PostPosted: Sat Apr 07, 2007 1:06 am 
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Koa
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[QUOTE=stan thomison] thing is by time buy clamps if you don't have them would cost more than two dishes.[/QUOTE]

Yep...here's where my mind was when I bought my dishes. I saw the cost of cam clamps and thought, whoa, I could buy dishes for the cost of those, and then get the cheaper clamps at other places.

I can't think of who does it, but there's a website out there that uses 3x5 cards under the edges of the back/top plates to generate the needed radius while the braces are being glued in the go-bar deck. You might Google that and find it. I thought it was fairly simple, and innovative.

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PostPosted: Sun Apr 08, 2007 12:56 pm 
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Brazilian Rosewood
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[QUOTE=stan thomison] not sure but can review the tapes or brock or someone familier may know, but think (which can be dangerous for me) frank finnocchio does a radii to the braces and then uses clam clamps to clamp the top or back to the braces. i don't and never have done it that way and always used a dish either in go bars or vac clamp system. i will see if can find the tapes. thing is by time buy clamps if you don't have them would cost more than two dishes.[/QUOTE]

Stan - Regarding this and my message above. My episode of doing the glue up with a free plate cam-clamped to radiused braces was in Frank's class. I use a dish at home, but the guitar done Frank's way came out fine in all regards, and I'm pleased as punch with it.

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PostPosted: Sun Apr 08, 2007 1:14 pm 
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The one thing of course is that you can use clamps for many many other tasks, where as radius dishes.........

Anyway, take a look at this pic and the link below for Charlie Hoffman's method. He just uses clamps and a caul which is thin (I know that he does a truly flat top, but the concept is the same)



Hoffman guitar's link. Also, take some time on his site, I've learned a ton from him without him even knowing it

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PostPosted: Sun Apr 08, 2007 6:07 pm 
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Brazilian Rosewood
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[QUOTE=ToddStock] Cumpiano is a great window into mid-1970's custom building techniques, but it's dated and does not reflect what a majority of custom builders are doing today. The go-bar/dish/outside mold system does require more tooling, but on balance, probably costs less than the clamps and jigs it replaces and results in repeatable shapes.[/QUOTE]

I agree totally, but the thing about this book is that you don't have to spend many $$$ on jigs and tools. Therefore it's a great book for beginners and "earthy" types of guitar builders.

I do not want to buy any of the flashy gizmos unless I was seriously considering guitar building for a living. There is nothing worse than having a shop full of tools that are appropiate for one job only; as it is, if I HAVE to buy something, I only pay up if it has a multi-use.

I wonder if Cumpiano uses the same techniques today?

It may well be that these techniques will come into vogue again; however, if you are properly tooled up according to the modern standard, it does make Cumpiano's ways outmoded.

I use his non-radius dish method, and I have a beautifully domed top. To glue the braces on, I acquired a load of thin sponge from the college I work at and fold it in half, to protect and to buffer the soundboard. I'll think I'll only go that far with the technique, as the other techniques I use to create a domed top will only have you crying "AMETUER!!!" at me, soooo.......



In conclusion I am saying that his methods DO have a place, but not the majority of professional builders choose to use them.


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PostPosted: Sun Apr 08, 2007 7:52 pm 
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From my understanding, tops are arched for two reasons: movement due to humidity changes, and strength. I found the strength concept particularly interesting when explained to me at the Healdsburg a year and a half ago. When you take a piece of paper it flaps around length wise until you give it a U shape from end to end and it becomes stiffer. (I hope that makes sense)...Now thanks to this thread I thought about pre-stressing a top by gluing braces on a flat surface as potentially a way to increase responsiveness. Interesting. Now would that cause compression or the opposite at normal humidity? What really comes to mind for me is over the years how either method might affect potential cracks in the top. Probably not by much I bet.
    Personally, I built my own radius dishes and go bar deck blindly following what I read on the internet mostly. I made a dish using plywood, some scrap P-lam, and epoxy, finding that shimming up edges to a home made gauge's ends, gooping epoxy in the middle and tacking the p-lam piece to the center of my plywood circle, made a surprizingly accurate radius, after sort of screeding with the gauge. The laminate surface was perfect to glue on too because it cleaned up well.
    After building the first guitar though, I talked to a few local guys who don't even use go bar decks, which left me a bit confused. I still wonder if it really makes that much difference. I personally wouldn't trust how even my clamping pressure was if I used a rug. Braces that come loose can be a bummer. Hope I didn't ramble too much. Time for bed.

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PostPosted: Mon Apr 09, 2007 2:47 am 
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I use a dish and a domed top, but just because everyone says that is the way to go. But there are some highly respected luthiers that still build with a flat top and put out spectacular instruments. I've also played guitars from two well known luthiers that have used the stressed top method and one of the two was the best sounding guitar I've ever played. Whether it is the stressed top or just the skill of that luthier, I don't know but I suspect the later. I seem to recall Roy Mcalister saying he does his vintage models with a flat top and I wonder if Greven is doing that also. And, frankly, my flat top Martin is pretty hard to beat for tone and I get a lot of people asking me about that guitar when they hear it. I'm seriously considering building a flat top again, but it's hard to buck the trend.


Kent    



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PostPosted: Mon Apr 09, 2007 2:51 am 
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[QUOTE=KentF]

I use a dish and a domed top, but just because everyone says that is the way to go. But there are some highly respected luthiers that still build with a flat top and put out spectacular instruments. I've also played guitars from two well known luthiers that have used the stressed top method and one of the two was the best sounding guitar I've ever played. Whether it is the stressed top or just the skill of that luthier, I don't know but I suspect the later. I seem to recall Roy Mcalister saying he does his vintage models with a flat top and I wonder if Greven is doing that also. And, frankly, my flat top Martin is pretty hard to beat for tone and I get a lot of people asking me about that guitar when they hear it. I'm seriously considering building a flat top again, but it's hard to buck the trend.


Kent    

[/QUOTE]

Tops need a bit of stress - otherwise they get too laid back

Kent - is the top of your Martin dead flat under string tension or does the top dome up a little?

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