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PostPosted: Tue Sep 13, 2011 5:55 pm 
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Koa
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I had a couple of questions as I am mapping out things here - what is the thickness of the support beams for the router on here? I am also curious how long your router bit is for something of that distance - I looked at my router bits and I may have to buy a longer one - any suggestions on the length/width of the router bit would be appreciated - thanks!

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PostPosted: Tue Sep 13, 2011 7:21 pm 
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Its mykas design, and ive contacted him about building me one, just never heard back, regardless, myka needs to be the one profiting from it, not stew Mac, so if he sends it in then cool, but I wouldn't want to take money from his pocket like that

Sorry to offend ya there Jimmy, my suggestion about S-Mac was tongue-in-cheek. In the future I will be more liberal with my smilies.


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PostPosted: Tue Sep 13, 2011 7:54 pm 
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verhoevenc wrote:
You want the longest 3/4" diameter 1/2" shank template bit whiteside makes for the last couple cuts, and one like an 1" shorter for the initial cuts.
Chris

Great - what about the thickness of them rails?

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PostPosted: Tue Sep 13, 2011 8:40 pm 
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I see the Whiteside catalog, but they mention that the 3/4" cutting diameter on the 1/2" shanks have the B19 bearing, which has a "fragile nature" and they actually recommend the 1 1/8" cutting diameter (which is insanely LARGER!) it looks like a typo on their site maybe?

I already have some 1/4" shank bits, but me thinks they prob ain't long enuf.

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PostPosted: Tue Sep 13, 2011 9:44 pm 
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VirgilGuitar wrote:
verhoevenc wrote:
....Quit being lazy and build your own. ......
Chris


LMAO - I'm with that concept!

If I am going to take the time to build a guitar (Right), why wouldn't I take the time to make a jig that will save me time in the long run., as well as consistency in the accuracy?

beehive

StewMac has some great products, however, if they DID have this, I would still prefer to make my own - not only to save serious$$$ (My psychic guess of the MSRP: $849 + shipping), but I like the fact of knowing how something is made - makes easier for fixing too.

I am planning on using the same concept of both designs, but will "pimp it" to my needs.


You should do some "Dueling Squirrels" inlay on it. Eat Drink

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PostPosted: Tue Sep 13, 2011 9:56 pm 
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VirgilGuitar wrote:
I see the Whiteside catalog, but they mention that the 3/4" cutting diameter on the 1/2" shanks have the B19 bearing, which has a "fragile nature" and they actually recommend the 1 1/8" cutting diameter (which is insanely LARGER!) it looks like a typo on their site maybe?

I already have some 1/4" shank bits, but me thinks they prob ain't long enuf.


Reminds me of when I was looking for bits to cut through 2 inches of cocobolo trying not to waste a ton of wood. The really long bits are usually massive in cutting diameter but I managed to find I think a 5/8 inch bit with a long enough shank to barely do the whole 2 inches. I'll admit, it was a little scary, and I did push the amount of shank needed inside the router chuck, but luckily I made it out of my workshop alive and with a very nice guitar-shaped table-top.

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PostPosted: Tue Sep 13, 2011 10:11 pm 
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Chameleon wrote:

You should do some "Dueling Squirrels" inlay on it. Eat Drink


I was thinking more like dueling rabid pugs, but hey, that's just me.

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PostPosted: Tue Sep 13, 2011 10:14 pm 
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Chameleon wrote:
VirgilGuitar wrote:
I see the Whiteside catalog, but they mention that the 3/4" cutting diameter on the 1/2" shanks have the B19 bearing, which has a "fragile nature" and they actually recommend the 1 1/8" cutting diameter (which is insanely LARGER!) it looks like a typo on their site maybe?

I already have some 1/4" shank bits, but me thinks they prob ain't long enuf.


Reminds me of when I was looking for bits to cut through 2 inches of cocobolo trying not to waste a ton of wood. The really long bits are usually massive in cutting diameter but I managed to find I think a 5/8 inch bit with a long enough shank to barely do the whole 2 inches. I'll admit, it was a little scary, and I did push the amount of shank needed inside the router chuck, but luckily I made it out of my workshop alive and with a very nice guitar-shaped table-top.


I can't believe that thing is that big.

That's what she said and the bed broke.

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PostPosted: Wed Sep 14, 2011 9:55 am 
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verhoevenc wrote:
Poor man's solution? Shims and a digital angle meter for $20.
Chris


Don't even need the angle meter, just to trigonometry. My jig is static, but I have a few different thicknesses of shims that I put at the ends, same size ones for no neck angle but thicker guitar, and thicker ones to make an angle. Took about 2 seconds on a calculator to figure the thickness difference I needed across the whole jig to get 2 degree neck angle. Works like a champ and is much simpler.

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PostPosted: Wed Sep 14, 2011 10:43 am 
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Trigawhat?

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PostPosted: Wed Sep 14, 2011 11:06 am 
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3 months to go to night school to figure out trigonometry: $1200
3 really thick books on trig: $224
Gas expense: $300

OR just getting a $27 Inclinometer at Harbor Freight 2 miles from my house: PRICELESS

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PostPosted: Wed Sep 14, 2011 3:26 pm 
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VirgilGuitar wrote:
3 months to go to night school to figure out trigonometry: $1200
3 really thick books on trig: $224
Gas expense: $300

OR just getting a $27 Inclinometer at Harbor Freight 2 miles from my house: PRICELESS


Nice!

Or you could just use your calculator and this formula

tan(insert your neck angle here)*Length of your jig = Height of the shim you need

I use a 2 degree neck angle and my jig is 21 inches so

tan(2)*21 = 0.733 for my shim

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PostPosted: Wed Sep 14, 2011 4:36 pm 
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tan? we gets them thar thangs down yonder here in floriduh all the time!

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PostPosted: Thu Sep 22, 2011 5:39 pm 
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Chris - seems like you know your router bits - did a little research and come upon this: http://www.provenwoodworking.com/router-bits.html

Also, I am nearing the end of my jig - it's looking pretty awesome, but still have some tweaking to do - will post pics soon!

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PostPosted: Fri Sep 23, 2011 8:27 am 
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Well, come down to Tampa and we can shoot it here, since I'm about to use mine for the first time!

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PostPosted: Sat Sep 24, 2011 8:16 am 
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That jig is nicer than my guitars.

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PMoMC


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PostPosted: Tue Sep 27, 2011 2:03 pm 
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I am nearing the end of building my jig - took some breaks over the past few days to work on the Silver Willow a bit more and now I am even more sidetracked building some custom clamps for the neck to fretboard glue-up. Will post pics soon - mine looks VERY similar to yours Fillipo, but I am trying to add a couple extra goodies on it - necessity is the mother of invention, right? I could see why builders want you to make them one - it is a bit time consuming, however, I should be able to knock any future neck pockets quickly and accurately - I also know why you wouldn't want to make these for people to sell now - they would jump too high from the price on the labor and materials! My sister sent a very cool b-day gift today - I just got in the mail 5 (kickarse) Whiteside pattern router bits. (what a great sis!) [:Y:]

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PostPosted: Tue Sep 27, 2011 7:10 pm 
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verhoevenc wrote:
Give me a buzz when you're ready to route Virgil and I'll walk you through the easy way.
Chris


Absolutely - I understand quite a bit as to how this all works (quite the perspective on things when you actually build something!) but I still want to hear all the tips and tricks! I have added a couple features and should be done in the next day or 2 (insert "woot woot" here) :D

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PostPosted: Tue Sep 27, 2011 9:27 pm 
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verhoevenc wrote:
There's definitely a couple tricks worth knowing that you wouldn't automatically think of.
Chris

Hope it isn't the "tape" trick lol wow7-eyes

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PostPosted: Fri Oct 14, 2011 1:22 pm 
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I actually finished my jig a couple of weeks ago - it took a LONG time to make, so I can see why it was said that you didn't want to make one for anyone else - I would have to agree with that - I mean, hey, everything has it's price, but if anyone would want to pay me for 2 to 3 weeks of labor and materials, I might say yes, but I think this bad boy likes it's new home - I am in the beginning of making a jig for my fretboard radii's so I will let everyone know how THIS jig works out when I cut the neck pocket next week.... I TOTALLY tried to use Filippo's creation almost to the "T", but I did add a couple options while pimping mine out, one was and adjustment handle that raises and lowers the ramp - this seems to be cool for fine tuning the angle without holding the heavy door (with a heavy guitar) in place - I basically lift it close to the angle desired, tighten the side knobs, bring the set screw to that level, loosen the side screws, then tweak the height of the ramp to exactly where I want it, then re-tighten the side screws.

I also implemented a "Neck alignment guide" which is basically a slider guide that runs the distance of the base of the body and goes all the way up the neck - it took some tweaking to get it just right but seems to do the trick... my only cost on this thing was the t-tracks, aluminum strips and the handles and some bolts - my friend Steve hooked me up with the scrap birch plywood and all the exotic woods were from my exotic woods scrap box ;)

Image

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PostPosted: Fri Oct 14, 2011 6:49 pm 
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YOU'RE MAKING ME LOOK BAD HERE VIRGIL! wow7-eyes wow7-eyes I thought two white oak board were good enough.

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PostPosted: Fri Oct 14, 2011 8:20 pm 
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LOL Ken! Yeah, I used a bunch of scrap wood on this - Mahogany flooring what was recycled for the beams, Santos Mahogany, Walnut, Padauk and Black & White ebony - just be proud of me that I didn't do any inlay on it ..... yet. laughing6-hehe

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PostPosted: Fri Oct 14, 2011 11:55 pm 
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Virgil, I am VERY disappointed you used plastic knobs.

You surely must have had some black ebony scraps you could have carved some from? Sheesh, where are your standards? :P :) :D

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PostPosted: Sat Oct 15, 2011 12:29 am 
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Jim, I truly believe you have called me on my Shiite. I just can't cut any corners around here. I do have the Ebony and I could have layered it with some Camatillo wood - similar (Perhaps the matching set thingy)to the African Blackwood/Camatillo hex wrench handle I made. Please don't mention this to anyone - thanks. :shock:

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PostPosted: Sat Oct 15, 2011 9:10 am 
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verhoevenc wrote:
No offense. But you guys OVER complicate this stuff. Filippo's works better WITHOUT some stuff hahah.
Chris

Yey dude - appreciate the funny sarcasm when it arises, we don't have THAT many opportunities to do so around here! laughing6-hehe

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