I’m a beginner. I am answering the OP, and anyone else that wants to read it, with my journey, past and current. This is just how I did it, and I wouldn’t change much, because it is working for me. Your mileage may vary, and there are many different paths to take. This was mine.
I read books and forums about guitar building for 30 years. The cost of specialty tools held me back. One day six years ago, a girl bought me an unplayable guitar from Goodwill. She actually cried when I told her it was a piece of junk and was unplayable, “the man said it was a good one”. Something snapped and I bought my first $600 order of tools, enough to make a nut, saddle, install and level frets and a beam to sand the fretboard.
I augmented those tools with less expensive tools from ebay; steel radius gauges and the correct radius block (I started with a paper radius gauge from one of the books). I fixed that Sears Silverstone Steel String guitar. It took about a month to get it playing and actually still love to play it.
That repair/ fabrication was so satisfying, I did nut+saddle+fret crown+ setup on my Yamaha and Mex Martin guitars and bought a few used student guitars and did the same. They all sounded and played better afterwards. I was pretty good at it, mostly because I’m older and wiser in terms of going slow and methodical.
I was a goner at that point and HAD TO BUILD ONE. Choosing wood was so daunting. I found that East Indian Rosewood was becoming hard to find and my local tone wood supplier (Hibdon Hardwood in St. Louis) was no longer cutting it or selling it. I settled on a rosewood/ dovetail kit from Stewmac. In fact, I bought three of them because of Bill Hibdon’s comments. After 6 years, I’m almost finished with #3 .
What I found with the StewMac kit was: • It came with a full scale drawing. • It came with ALL the material needed (sans tuners and finishing supplies) to build a very nice dreadnaught. • It came with a darned decent construction manual (and a supplemental DVD). • The manual included instruction for jigs needed (inside mold which was included in the kit, radius wedges made from index cards, radius sanding beam from wood, clamps and cauls needed for a proper glue up. • Complex geometric parts (neck block, bridge saddle and dovetail) were pre-machined and sides were pre-bent, allowing me a accumulate additional tools and experience over time.
I swapped out the binding, pickguard, bridge pins, end wedge and other cheap looking parts with more aesthetic materials from luthier suppliers. I learned how to correct mistakes. I learned which tools were good for building guitars, and which were not. I acquired additional tools (block planes, smaller width chisles, dozuki saw) as I discovered my personal best methods. The kit allowed me to learn basic skills, not required for wood working, but highly recommended for guitar building. The kit allowed me recognize what additional tools I needed to build a guitar from scratch.
The first kit took me 18 months to build (including jigs) and finish with nitrocellulose lacquer. IT exceeded my wildest expectations for a quality guitar with a jaw dropping finish. The second build I added pearl inlay on headstock, a pearl rosette and zipflex pearl purfling. It took me 18 months to complete. It also exceeded my wildest expectations. Im near completion of my third kit, pearl inlay, pearl rosette, pearl purfling and wood binding. Its been on the bench for 14 months and still needs some lacquer repair before I fit the neck etc. I built a Uke kit in this time as well.
The books: Cumpiano: Good reference, buy one used. Difficult to follow as it focuses on classical with steel string as an option.
Kinkead: Good reference, buy one used. Mottola; BUILDING the STEEL STRING ACOUSTIC GUITAR October 2021: 493 pages. This is by far, hand down, absolutely the best building book I own. There are other jewels in the Kinkead and Cumpiano books that will give you other options/ things to think about.
Trevor Gore: Advanced, wish I had my money back.
Somogyi: Advanced, maybe got $5 worth from a $300 set. Not much for me in this book, I hate it, and Somogyi is very arrogant.
Jewett (General finishing), Flexner (General Finishing), Levan (Guitar set up), Erlewine (Finishing), Erlewine (Setup), are all good supplemental texts and I recommend you have them- by used save some coin.
The takeaway; If you start with learning to make nut/ saddle/ re-fret/ crown frets/ proper setup, on guitars you have (or student models you find) you will have gained essential knowledge (and tools) you need to build a guitar.
If you advance with a kit or two, you will gain essential knowledge about the most challenging and tool intensive parts already completed (you dont have to learn to fix it when you screw it up) helping guarantee a great guitar in the end.
Building kits has given me six years to slowly accumulate tools and fixtures (side bender, pipe bender, building forms, layout templates, spray equipment, radius dishes, thickness sander, rasps, etc.). Starting with kits allowed me to gain experience and knowledge that will prove indispensable in a top notch scratch build. Slowly building kits has allowed me to spread out the cost of tools and materials (I have acquired materials for three scratch builds now). I also have two (almost 3) KILLER acoustic dreadnaughts, and I get to keep the tools, unlike a $5000 on-site guitar class.
When I run into something I’m not sure about, I always test on scrap, and/ or prove out my process. This has included adhesives, how much wood is removed with what grits of paper, the finishing schedule etc.
So that’s how I started and how I am proceeding. This has been pretty expensive too, but probably cheaper than golf, or a Bass Boat. You really just have to start, somewhere. Hope you find a lane to get in to get started!
_________________ Measure Twice,
Karl Borum
|