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 Post subject: Cutting kerfs on bandsaw
PostPosted: Wed Jul 26, 2023 8:51 am 
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Koa
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I was getting set up to cut the kerfs this morning and decided I want a better jig for doing it. The wood is already sized and beveled so it has to be on the bandsaw. Before I go reinventing the wheel, I'd like to see some of your bandsaw jig designs.

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PostPosted: Wed Jul 26, 2023 10:21 am 
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Here's mine -

https://m.youtube.com/watch?v=6zXhLX6M9FI

Sorry about the noisy bearing



These users thanked the author Michaeldc for the post (total 3): Pmaj7 (Thu Jul 27, 2023 1:59 am) • Kbore (Wed Jul 26, 2023 9:36 pm) • dofthesea (Wed Jul 26, 2023 5:49 pm)
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PostPosted: Wed Jul 26, 2023 11:27 am 
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Brazilian Rosewood
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That’s pretty slick!



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PostPosted: Wed Jul 26, 2023 12:05 pm 
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Brazilian Rosewood
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I do something similar, but without the automatic feed. Once you get set up it goes pretty quickly.


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PostPosted: Wed Jul 26, 2023 12:40 pm 
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Michaeldc wrote:
Here's mine -

https://m.youtube.com/watch?v=6zXhLX6M9FI

Sorry about the noisy bearing


I'm pretty sure I won't be building that! It's pretty awesome though.

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PostPosted: Wed Jul 26, 2023 1:24 pm 
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Brazilian Rosewood
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Wow! That is a very cool jig Michael. Impressive.

I pretty much just buy linings now but sometimes I still make them and if I do I simply mark a pencil line on the bandsaw deck to mark the distance between blocks and clamp a piece of wood down to make a depth back stop and use a push stick to make the saw cut, slide it left and continue.


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PostPosted: Wed Jul 26, 2023 1:32 pm 
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Haha, I’ve seen that video a few times now and I still click on it every time it gets posted. :D

Amazing.


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PostPosted: Wed Jul 26, 2023 1:47 pm 
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It was really fun to design! Yes, it's based on a couple other designs but still took a few days to think it through. I've only had to set it up a couple times cuz I cut 100 pieces at a times - It takes 80 seconds to run one stick.



These users thanked the author Michaeldc for the post (total 2): Pmaj7 (Thu Jul 27, 2023 2:01 am) • Kbore (Wed Jul 26, 2023 9:38 pm)
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PostPosted: Wed Jul 26, 2023 1:50 pm 
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Michaeldc wrote:
Here's mine -

https://m.youtube.com/watch?v=6zXhLX6M9FI

Sorry about the noisy bearing


Didn’t Frank Ford do something similar?

Mine is not so slick, similar , but manual feed. I’m very happy with being able to churn out $100 of linings in a short period of time.

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PostPosted: Wed Jul 26, 2023 3:09 pm 
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Michael, would you consider making and selling one of these jigs?

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PostPosted: Wed Jul 26, 2023 3:09 pm 
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It is a cool machine, for sure! I unsuccessfully tinkered with something similar, but since I use relatively short pieces of kerfed lining (I glue sections), I am now just using my fret slot cutting sled, with two thin blades in the table saw. I can lay several pieces of lining material parallel to each other on the sled, then advance a kerf at a time by hand. Tedious, but a lot less tedious than doing every piece one at a time.


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PostPosted: Wed Jul 26, 2023 3:12 pm 
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I'd love one of those autometed jigs, but I haven't made one. I put together this simple jig. ...primative, but it works.


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These users thanked the author sdsollod for the post (total 2): Kbore (Wed Jul 26, 2023 9:39 pm) • banjopicks (Wed Jul 26, 2023 7:05 pm)
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PostPosted: Wed Jul 26, 2023 5:50 pm 
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What A Hix asked.......... C'mon Michael crank those out so we don't have to make that thing.

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PostPosted: Wed Jul 26, 2023 9:09 pm 
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burbank wrote:
Michaeldc wrote:
Here's mine -

https://m.youtube.com/watch?v=6zXhLX6M9FI

Sorry about the noisy bearing


Didn’t Frank Ford do something similar?

Mine is not so slick, similar , but manual feed. I’m very happy with being able to churn out $100 of linings in a short period of time.


Probably…. Is Frank still with us? Hope so!


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PostPosted: Wed Jul 26, 2023 9:13 pm 
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dofthesea wrote:
What A Hix asked.......... C'mon Michael crank those out so we don't have to make that thing.


I’ll think about it. You can certainly have the drawings, after all, there are tens of dollars involved here…


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PostPosted: Wed Jul 26, 2023 9:59 pm 
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Well I just finished cutting all the kerfs, eyeballing a line. Done. What a PIA.

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PostPosted: Wed Jul 26, 2023 11:20 pm 
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Brazilian Rosewood
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Instead of asking Michael to make me a jig, me personally, Mike,how much for a 32in strip of kerfed lining? :)



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PostPosted: Thu Jul 27, 2023 4:08 am 
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Koa
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Anyone kerfing their own linings ever tempted to use a moulding bit and dress their next 00 up with some sweet ogee or ovolo kerfing ? :D


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PostPosted: Fri Jul 28, 2023 1:33 pm 
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Brazilian Rosewood
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5yr out of date but maybe the plans are still around?

https://youtu.be/WjqOqhVhgYg


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PostPosted: Fri Jul 28, 2023 5:59 pm 
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meddlingfool wrote:
5yr out of date but maybe the plans are still around?

https://youtu.be/WjqOqhVhgYg


Kevin also made a powered version.


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PostPosted: Fri Jul 28, 2023 9:26 pm 
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Brazilian Rosewood
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Here’s a super simple method, though I’d be tempted to kerf all four pieces at one go before splitting lengthwise…

https://youtu.be/sILu-WYTgv4


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