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PostPosted: Tue Jul 04, 2006 5:52 am 
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Old Growth Brazilian
Old Growth Brazilian

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Well the Koa sections prove to be very fragile. In particularly the ones cut skewed to the grain. but after 2 days of mitering and re-cutting a couple pieces of Koa I am about 3/4 way through with this rosette. I still have the outer ring of Paua to install but had to take a break. Actually I got to have Andy send me some more Blue Paua I ran a little short on really bule pieces

MichaelP38902.621087963


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PostPosted: Tue Jul 04, 2006 6:28 am 
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Koa
Koa

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Really nice work!

Mike
White Oak, Texas


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PostPosted: Tue Jul 04, 2006 6:35 am 
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Old Growth Brazilian
Old Growth Brazilian

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Well the miters are done All 48 of them It is all down hill from here


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PostPosted: Tue Jul 04, 2006 8:26 am 
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Brazilian Rosewood
Brazilian Rosewood

Joined: Sun Dec 25, 2005 6:32 am
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Very beautiful rosette Michael, WOW 2 days, you're patience is to be admired!


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PostPosted: Tue Jul 04, 2006 9:08 am 
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Koa
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Location: Spokane, Washington
First name: Pat
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ONLY 2 DAYS!?!??! That would take me weeks!

Looks fantastic, Michael.

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now known around here as Pat Foster
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PostPosted: Tue Jul 04, 2006 9:14 am 
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Wow, Michael. That's a tribute to perseverance, for sure.
What will the rest of the guitar be like???

Steve

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PostPosted: Tue Jul 04, 2006 9:22 am 
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Wow! Outstanding!

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Todd Rose
Ithaca, NY

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PostPosted: Tue Jul 04, 2006 9:32 am 
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Old Growth Brazilian
Old Growth Brazilian

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[QUOTE=Steve Kinnaird] Wow, Michael. That's a tribute to perseverance, for sure.
What will the rest of the guitar be like???

Steve[/QUOTE]

The top is Carp. Spruce the back amd sides are Culy Narra, bindings will be bwb/Snakewood all edges more picture after I get back off vacation

Oh I found the other pack of Paua and finished it up


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PostPosted: Tue Jul 04, 2006 9:34 am 
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Old Growth Brazilian
Old Growth Brazilian

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I found the other pack of Paua so I went ahead and finished it up



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PostPosted: Tue Jul 04, 2006 10:02 am 
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Old Growth Brazilian
Old Growth Brazilian

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Location: United States
Well originally the Koa was to be 1/4" wide but was changed to 3/8. the inner ring was origanlly 1/16 changed to 1/8"

Concept


Finished Rosette
MichaelP38902.794212963


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PostPosted: Tue Jul 04, 2006 11:29 am 
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Brazilian Rosewood
Brazilian Rosewood

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Very nice! I like it!


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PostPosted: Tue Jul 04, 2006 11:41 am 
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Koa
Koa

Joined: Sun Feb 26, 2006 10:21 pm
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Location: Australia
A beautiful piece of work Michael. If you dont mind me asking a few
questions: is that a double row of paua pieces on the inner ring? Is the
purfling stock Stewmac or LMI purfling? Did you fit koa and purfling and
then fit in the paua?

Cheers


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 Post subject:
PostPosted: Tue Jul 04, 2006 12:58 pm 
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Old Growth Brazilian
Old Growth Brazilian

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The purfling is LMI .066 BWB yes that is a double row of Paua on the inner ring. I first cut a donut of koa and segmented it into 12 pieces. Then miter purfed each segment. Her is a pic



Once the segments were purfed .09 thick by the way, I channeled the rosettte into the top. The ring purflings at .09 deep the paua rings at .06 deep and the Koa rings at .09 deep. I then glued in the Koa using double stacked Paua as seperators. Then glued in the BWB outer and inner purfling rings. This left me with the Paua channels to fill. By routing the purfling and Koa channels deep eliminated the need for teflon fill. but of course I had to carfuly rout those channels fo a good tight fit.


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PostPosted: Tue Jul 04, 2006 1:22 pm 
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Koa
Koa

Joined: Sun Jan 16, 2005 1:48 am
Posts: 571
Location: United States
That's an amazing rosette. The work that you had to put into it and the end result are both very impressive.


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PostPosted: Tue Jul 04, 2006 1:37 pm 
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[QUOTE=MichaelP] I found the other pack of Paua so I went ahead and finished it up

[/QUOTE]

Michael, I really like it.

But, that's the smallest soundhole I've ever seen.   

SK

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 Post subject:
PostPosted: Tue Jul 04, 2006 1:51 pm 
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Old Growth Brazilian
Old Growth Brazilian

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Location: United States
<roflmao>


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PostPosted: Tue Jul 04, 2006 2:15 pm 
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Brazilian Rosewood
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That's fabulous, Michael.

I also like the soundhole edge. Did you use a roundover bit on that?

Ron

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OLD MAN formerly (and formally) known as:

Ron Wisdom

Somewhere in the middle of Arkansas......


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PostPosted: Tue Jul 04, 2006 2:26 pm 
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Old Growth Brazilian
Old Growth Brazilian

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Location: United States
[QUOTE=old man] That's fabulous, Michael.

I also like the soundhole edge. Did you use a roundover bit on that?

Ron[/QUOTE]

No I did it all by hand or should I say by pinky


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PostPosted: Tue Jul 04, 2006 2:32 pm 
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Brazilian Rosewood
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I'm impressed with the uniformity. Nice work all around.

I've got an 1/8" ring of the blue paua from Andy also. Did you have him cut the outer ring to a different radius, or did you shape that yourself?

Ron

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Ron Wisdom

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 Post subject:
PostPosted: Tue Jul 04, 2006 2:47 pm 
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Brazilian Rosewood
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Location: Toronto, Ontario, Canada
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Michael, that is an outstanding display of creativity, skill and perserverance!

48 mitres -- ughh -- what does your head feel like (let alone your eyes, neck and back) after two days of that kind of intricate work?


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 Post subject:
PostPosted: Tue Jul 04, 2006 2:53 pm 
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Old Growth Brazilian
Old Growth Brazilian

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Location: United States
neither I broke straights to form both rings. Unless the inside diameter is the standard 4.93" I just break straights into small sections. goes quick enough.


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PostPosted: Tue Jul 04, 2006 3:01 pm 
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Koa
Koa

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Location: United States
Very creative design - love it!!!


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 Post subject:
PostPosted: Tue Jul 04, 2006 3:03 pm 
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Old Growth Brazilian
Old Growth Brazilian

Joined: Tue Dec 28, 2004 1:56 am
Posts: 10707
Location: United States
Andy it was not as bad as I thought it would be. The biggest issue was the clamping the purfling to the Koa. Not that the clamping was hard but the Koa that was cut skewed to the grain was fragile and easy to break during glue up. I did all the mitering with a jeweler's magnifier on. The Koa pieces are only .38" x 1.13" x .09" thick so clamping the curved pieces of purfling properly aligned to the Koa was the biggest challenge of the mitering. I would carefully measure each piece and miter it before bending then gluing it to the Koa. and fit the end piece miters after the curves were glued and set.MichaelP38903.0054861111


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 Post subject:
PostPosted: Tue Jul 04, 2006 3:15 pm 
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Old Growth Brazilian
Old Growth Brazilian

Joined: Tue Dec 28, 2004 1:56 am
Posts: 10707
Location: United States
Thanks Ron. I have to give credit where due. The new Stewmac rosette cutter is a huge step above their older version. I built a sacrificial fixture plate that the pivot rod is inset into and made darn sure it was true and plumb all the way around. Both the cutting of the Koa donut and the channeling of the top went super quick with great accuracy. I don't think I could have done near as accurately concentric fit with the old one. The micro adjustment make all the difference. MichaelP38903.0119560185


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